Introduction
Even before the use of RFID among supply chain companies, there
had been a growing need for a standardized and fully automated,
continuous means of exchanging information about items and transactions
that occur among trading partners (e.g. manufacturers, wholesalers
and retailers). Today, this need is gradually being satisfied
through "data synchronization," a technology that compares
and reconciles selected transactions and other data from partners
to ensure that each trading partner has the same information about
items of interest at the same point in time. It is the Internet
that provides the communications medium that is used for this
data exchange.
Several studies
have shown that when supply-chain partners have automatic access
to each other's selected item and transaction information, it
produces a manifold increase in efficiency and a corresponding
reduction of errors. According to a study by Yankee Group, improved
data synchronization combined with RFID technology has the potential
to cut between $2 billion and $4 billion per year in costs from
the consumer packaged goods and retail industries.
With the growing
use of RFID in the supply chain sector and its ability to instantly
and automatically record inventory movements (as well as identify
each item uniquely), the need for data standardization and synchronization
has become particularly crucial. This is because of two key factors:
1) products can now be automatically identified at various points
in the supply chain, regardless of the visibility of the tag,
which radically speeds the identification of items, cases and
pallets as these move between inventory spaces; 2) RFID allows
the identification of each unique item, not just each type of
item. In other words, companies have the ability to identify each
unique can of soda, package of CDs, bottle of medicine, etc.,
and not just the brand, type and unit of measure as is typically
done with bar-codes. This item-specific data allows close tracking
of the date of manufacture, the movements of the item, and much
more.
When all entities
in the supply chain are automatically sharing standardized data
(data synchronization), tremendous increases in automation can
be achieved at many levels of the supply-chain. In addition, partners
located in any part of the world will be able to more easily and
efficiently do business with each other. Without clean and fully
standardized data, however, RFID will likely enable faster exchange
of potentially incorrect and/or incomplete information.
Data synchronization
typically occurs over subscription-based information exchange
networks. Among supply-chain companies, there are two primary
data synchronization networks. The first is the Global Data Synchronization
Network (GDSN), which allows companies to automatically exchange
detailed static product information; in other words, everything
that remains the same about a particular product; e.g., manufacturer,
brand, unit of measure, weight, type, style, etc. The second is
the EPCglobal Network, which is mostly concerned with dynamic
information about products; i.e., transit times, manufacture dates,
and each warehouse, truck and store through which the product
traveled on its way from the manufacturer to the end user. It
is the EPCglobal Network that particularly benefits from the use
of RFID technology. More about the GDSN and the EPCglobal Network
shortly.
As previously
mentioned, data synchronization occurs over the Internet, however,
it normally does this without the need for people to use Web browsers
and locate or send data. When data synchronization is working
correctly, the locating, sending and retrieving of necessary data
occurs automatically. If you are familiar with how Web services
work, data synchronization operates much within the same model.
GTIN and
EPC Codes
Before a company can begin to use either of the previously mentioned
supply-chain data synchronization networks, it must first ensure
that its products are associated with a proper Global Trade Identification
Number (GTIN) and Electronic Product Code (EPC). Nearly every
product sold in the United States has a UPC number (that is translated
into a bar code), which qualifies as a GTIN, so that part is already
handled for most companies. The next part is to obtain an EPC
code (a code that is fundamentally based on the GTIN) for each
product from EPCglobal (www.epcglobalinc.org). It is the EPC code
that is encoded on RFID tags. EPC codes identify the GTIN (and
other information), and can optionally specify a serial number
for each iteration of the product (unlike a UPC code). As the
product moves through the supply chain, EPC codes allow the recording
of dynamic product information that is specific to each individual
item, such as expiration dates as well as shipping, handling and
storage details.
Global
Data Synchronization Network (GDSN)
GDSN is being used by many companies today that aren't necessarily
RFID-enabled. As already mentioned, this is because the data that
flows over this network contains only static information about
products;in other words, everything that remains the same about
a particular product. GDSN provides many benefits for entities
along the supply chain; for instance, if a manufacturer has a
new product or if the characteristics of an existing product change,
every retailer in the world that is connected through this network
will have the means to instantly know about this information (that
is if they have chosen to "subscribe" to this data).
Also, if a retailer wants to know about every product (or manufacturer)
available on the global market with particular attributes, it
can rapidly gain a complete listing with extensive information.
Once this kind of automated exchange of data is established, a
retailer couldif they chose toautomatically generate
reorders over this network based on its inventory reaching predefined
levels. |
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Based
on these definitions, the steps in the Global Data Synchronization
Network can be described as follows:
Step 1. Load
data. A supplier sends
detailed information about its GTIN registered items to its data
pool (data pools currently support over 150 standardized product
and company attributes). This data is described in a standardized
format, typically using an XML schema called Product Markup Language
(PML).
Step 2. Register
data. This product information is registered with the
GS1 Global Registry which acts as an index that lets other members
of GDSN (regardless of their data pool) locate item information
from any other entity.
Step 3. Subscription
request. A retailer, subscribed to its own data pool
partner (recipient data pool), sends a request to locate products
with particular specifications. This is routed to the GS1 Global
Registry, which does a lookup and then routes the request to the
appropriate source data pool.
Step 4. Publish
data. Once the appropriate source data pool is contacted
and the identity of the requester is verified, the data is published
from the source data pool to the recipient data pool, and finally
routed to the retailer and its internal backend systems.
Keep in mind
that most of these steps are automated, which allow trading partners
to instantly know when a new item has been made available, an
existing item has been changed, an order has been placed, or an
order has been shipped, etc.
EPCglobal
Network
The EPCglobal
Network is a virtual network that was developed according to standards
from the EPCglobal organization, which takes supply chain data
synchronization a giant step beyond GDSN. That's because the EPCglobal
Network harnesses the advantages of RFID to exchange dynamic information
about products. As mentioned earlier, this relates to events occurring
with individual items, not just the passing of generalized product
information. For instance, the EPCglobal Network along with RFID
technology can track (via the transmission of the EPC by RFID
technology) transit times, manufacture dates, and even each warehouse,
truck and store through which the product traveled on its way
from the manufacturer to the end user. Eventually, "smart
shelves" equipped with RFID readers will be able to detect
when inventory quantities on store shelves reach a predefined
level which could automatically trigger a reorder from a vendor.
Besides the
kind of data that is synchronized, one of the main differences
between the GDSN and EPCglobal Networks is that with GDSN the
data pool is hosted by a third party. The EPCglobal Network, on
the other hand requires that each company be its own data pool.
In other words each company's own dynamic data is hosted by their
own Web server. One of the reasons for this is because when it
comes to dynamic data, it is very transaction intensive, so porting
this data first to a third-party data pool would affect the ability
to quickly access this information. |
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Based on these definitions, the steps in the EPCglobal Network
can be described as follows:
Step 1. Load
data. A supplier scans RFID tags as inventory is moved
in and out of inventory spaces. This data that contains information
about the movement of this inventory is automatically loaded to
its EPCIS (and its own internal applications) via EPC middleware.
As with GDSN, this data is described in a standardized format,
typically using an XML schema called Product Markup Language (PML).
Step 2. Register
data. The supplier's EPCIS is registered with the ONS
(and any other appropriate directory services) so that the supplier
can be identified to the appropriate trading partners in order
to automatically access the transaction information that describes
the movement (or other dynamic data) of the inventory item.
Step 3. Subscription
request. A retailer sends a request to locate information
from a selected supplier about transactions concerning specific
items. This request is routed to the ONS, which does a lookup
and then routes the request to the appropriate EPCIS of the trading
partner.
Step 4. Publish
data. Once the appropriate EPCIS is contacted and the
identity of the requester is verified, the data is "published"
from the source EPCIS to the recipient EPCIS, and finally routed
to the requester's internal systems. |
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